The Difference Of Electric Forklift Charging Method

The Difference Of Electric Forklift Charging Method 

Regular charging

The first charging method is to charge regularly. Regular charging is very simple – you can charge the battery for eight hours. The battery's charge is 100%, charging faster in the first few hours, and charging slows as the battery approaches full charge. 

Since the battery will heat up during charging, it takes 6-8 hours to re-use. Traditional charging is ideal for single shift jobs or when there are multiple batteries per forklift. This is the best choice for the longest battery life, but may not be ideal for operations that require multiple shifts.

fast charging

If you implement a multi-shift system, you may benefit from another charging method called fast charging. Fast charging has great potential because it allows the lead-acid battery to charge for half the time of conventional charging (minimum 2-4 hours), which increases productivity and lowers the cost of purchasing additional batteries. 

Fast charging uses a higher current and does not slow down the charging speed like a conventional charger. This method of charging is actually safer than conventional charging methods because voltage and electrolyte levels are constantly monitored during charging. Fast charging is a weekly balanced battery to reduce sulfate, which takes 6 to 8 hours and may not be ideal for 24/7 operation.

Opportunity charging

The third charging method is opportunity charging, which sounds like: it can be charged as long as it is convenient. The opportunity to quickly charge to 80% of the battery and increase the current, then charge to 100%, extend the cooling time. 

Similar to traditional battery charging methods, opportunistic charging helps reduce downtime and avoids multiple battery replacements. This method is ideal when long-term use is required. However, since the battery stops charging after reaching 80% of the charging capacity, it is impossible to spend extra time here and here for additional charging.

To sum up:

So, what is the correct way to charge an electric forklift? It depends on the fact that in some cases, fast and sufficient opportunities can increase productivity and save operating costs. If you want to work in multiple shifts, one of them may be your right choice. However, if your operation allows you to extend the charging time required for traditional charging, you can extend battery life in this way. No matter which charging method you choose, remember to use it safely: make sure the battery and forklift are properly modified to suit the charging method you choose, and always follow all applicable guidelines for hydrogen emissions during charging.